How to Refill the IVG Smart 5500 | Setup & Usage Guide

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How to Refill the IVG Smart 5500

The IVG Smart 5500 is a high-capacity disposable vape that offers up to 5500 puffs, making it one of the longest-lasting disposables currently available in the UK. Unlike standard disposables, it features a clever auto-refill system, giving it extended life without needing to be manually refilled.

But the common question is: can you refill it yourself?

Can You Refill the IVG Smart 5500?

No, you cannot manually refill the IVG Smart 5500.

The device includes:

  • A 2ml internal tank (to comply with UK law)

  • A 10ml pre-filled refill container that automatically tops up the tank

Once both the 2ml tank and 10ml reservoir are empty, the device is designed to be disposed of responsibly. There’s no fill port, and opening the device could damage the mechanism or compromise safety.

How the Refill System Works

The Smart 5500 uses a built-in refill pod that feeds the coil automatically. You don't refill it yourself—it does the job internally. This keeps the device TDP-compliant (Tobacco Products Directive) while offering a longer lifespan than traditional disposables.

This system is what allows it to provide up to 5500 puffs, far beyond what a 2ml tank alone would deliver.

How to Set Up and Use the IVG Smart 5500

  1. Unbox the Device
    Inside the box, you'll find the vape unit and the 10ml refill container.

  2. Remove All Plugs and Seals
    Take out any silicone caps or stickers to open airflow and expose the USB-C charging port.

  3. Insert the Refill Pod
    Slide the refill container into the device. It should click into place—no twisting needed.

  4. Start Vaping
    It’s draw-activated. Just inhale to use. The internal tank will auto-refill from the reservoir as you go.

  5. Charge When Needed
    If the device blinks or stops working, plug it into a USB-C charger. It’s rechargeable, designed to last as long as the e-liquid does.

Why It’s Not Designed for Manual Refilling

Manually refilling the Smart 5500 isn't recommended or necessary. Trying to open or refill it:

  • Can damage the internal system

  • May leak or affect vapour quality

  • Could pose a safety risk if the battery is punctured

If you're looking for a refillable vape, IVG and other brands offer open pod kits more suited to that purpose.

Final Word

You can’t refill the IVG Smart 5500 manually—and you don’t need to. The auto-refill system delivers 5500 puffs from a built-in 10ml reservoir, offering convenience and extended use. Just plug in, puff, and recharge as needed. When it’s empty, dispose of it responsibly and pick up a new one.